From c0486fbadf728b1356797aa84b36342cc4daccfc Mon Sep 17 00:00:00 2001 From: TheRON Date: Fri, 19 Sep 2025 10:55:06 -0400 Subject: [PATCH] Initial create --- ...sh-plane-certificate-central-compromise.md | 32 +++++++++ .../sag-mesh-plane-design-passport.md | 68 +++++++++++++++++++ 2 files changed, 100 insertions(+) create mode 100644 projects/sag-mesh-plane-v0u1/sag-mesh-plane-certificate-central-compromise.md create mode 100644 projects/sag-mesh-plane-v0u1/sag-mesh-plane-design-passport.md diff --git a/projects/sag-mesh-plane-v0u1/sag-mesh-plane-certificate-central-compromise.md b/projects/sag-mesh-plane-v0u1/sag-mesh-plane-certificate-central-compromise.md new file mode 100644 index 0000000..1563b50 --- /dev/null +++ b/projects/sag-mesh-plane-v0u1/sag-mesh-plane-certificate-central-compromise.md @@ -0,0 +1,32 @@ +# Sag-Mesh Plane v0.1 — Certificate of Central Compromise (CCC) + +**File:** `sag-mesh-plane-certificate-central-compromise.md` + +**1. Design Name** +Sag-Mesh Plane v0.1 + +**2. Central Compromise** +The plane is formed from a deliberately under-spec PLA+ mesh grid printed only in the Y-axis, with large spacing (2–3 mm) that sags and barely fuses. Flatness and stiffness come from filling this flawed mesh with cheap cement/plaster. + +**3. Purpose of Compromise** +To create a rigid, flat panel at extremely low cost by combining a weak, flawed printed lattice with abundant, globally available fill material. + +**4. Good-Enough Justification** +The cement provides bulk stiffness; the mesh provides shape control. The result is good enough for jig boards, shelf shims, or tool bases. Not structural, not outdoor-rated—but usable, cheap, and replicable anywhere. + +**5. Replicability Proof** +Anchor COTS: rapid-set cement mortar (globally ubiquitous). +Alternate: Plaster of Paris or Perfect Cast for lighter builds. + +**6. Substitution Map (Optional)** +- Heavier/stronger: Portland cement. +- Lighter/weaker: Perfect Cast plaster. +- Optional: mosquito net as a poor-man’s fiber mesh insert. + +**7. Failure Envelope** +- Not for load-bearing or structural use. +- Fails by visible cracking or edge chipping. +- PLA creeps under heat; not to be left in hot sun or car. + +**8. Statement of Intent** +This design embraces flawed printing and cheap fill to democratize stiff panels, trading durability and precision for cost, ubiquity, and accessibility. diff --git a/projects/sag-mesh-plane-v0u1/sag-mesh-plane-design-passport.md b/projects/sag-mesh-plane-v0u1/sag-mesh-plane-design-passport.md new file mode 100644 index 0000000..1047d39 --- /dev/null +++ b/projects/sag-mesh-plane-v0u1/sag-mesh-plane-design-passport.md @@ -0,0 +1,68 @@ +# Sag-Mesh Plane v0.1 — Certificate of Central Compromise (CCC) + +**File:** `sag-mesh-plane-certificate-central-compromise.md` + +--- + +**1. Design Name** +Sag-Mesh Plane v0.1 + +--- + +**2. Central Compromise** +The plane is formed from a deliberately under-spec PLA+ mesh grid created in OpenSCAD. The print alternates **Y-then-X line layers**, with each line made from **two nozzle passes** (≈0.8 mm total width using a 0.4 mm nozzle). After each layer, the nozzle is raised **0.2 mm** and the orientation switches. This creates a grid with **2–3 mm spacing**, prone to sagging and weak fusing. Stiffness and flatness are only achieved by filling the mesh with rapid-set cement. + +--- + +**3. Purpose of Compromise** +To create a rigid, flat panel at extremely low cost by combining a weak, sagging printed lattice with an abundant, globally available fill material. + +--- + +**4. Good-Enough Justification** + +* Cement provides bulk stiffness; the PLA mesh provides geometry and a mechanical key. +* The alternating Y/X pattern reduces directional bias. +* Produces flat-enough panels for jigs, shims, or tool bases. +* Not structural, not weatherproof, not heat-resistant — but cheap and repeatable. + +--- + +**5. Print Sequence (Explicit)** + +* **Layer 1 (Z=0):** Print **Y-oriented lines**, each line = 2 passes (≈0.8 mm), spacing 2–3 mm. +* **Raise Z by 0.2 mm.** +* **Layer 2:** Print **X-oriented lines**, same spacing and passes. +* **Raise Z by 0.2 mm.** +* **Repeat Y/X alternation** until desired thickness (3–5 cycles typical). + +--- + +**6. Replicability Proof** + +* **Anchor COTS:** rapid-set cement mortar (globally available). +* **Alternates:** Plaster of Paris / Perfect Cast for lighter builds; Portland cement for heavier. + +--- + +**7. Substitution Map (Optional)** + +* Heavier/stronger: Portland cement. +* Lighter/weaker: Perfect Cast plaster. +* Mesh reinforcement: mosquito net or screen. + +--- + +**8. Failure Envelope** + +* Visible cracking or edge chipping. +* PLA creep under heat. +* Panel not suitable for load-bearing or outdoor use. + +--- + +**9. Statement of Intent** +This design deliberately embraces a weak mesh and flawed print process, relying on cheap cement fill to achieve utility. It is an explicit trade of durability and precision for cost, abundance, and accessibility. + +--- +