# Material Passport — Rapid-Set Cement Mortar **File:** `mp-rapid-set-cement-mortar.md` **1. Material Name** Rapid-set cement mortar (e.g., “Cement All”). **2. Source Type** ☑ Perennial Secondary Market (building trades, hardware stores). ☑ Industrial Junk Stream (construction sites often discard partial bags). **3. Physical Specs** - Type: pre-mixed hydraulic cement with additives. - Form: dry powder, grey or off-white. - Bag sizes: typically 5–25 lbs (2–11 kg). - Compressive strength: ~4000–6000 psi (brand-dependent). - Set time: 15–60 minutes; practical handling after ~1–2 hours; fuller cure ~24 hours. **4. Substitute(s)** - Plaster of Paris / Perfect Cast (lighter, weaker, faster). - Standard Portland cement mortar (slower, stronger, heavier). - Lime plaster (softer, brittle, low strength). **5. Known Limitations** - Brittle under impact. - Shrink cracks possible if cast too thin. - Moisture sensitive before curing; absorbs water after curing. **6. Hazards** - Alkaline dust: skin/eye irritant; gloves and goggles recommended. - Exothermic curing; prolonged skin contact may cause burns. - Store sealed: absorbs humidity and hardens in bag. **7. Visual Reference** *(Add a photo of a typical retail bag with label visible.)* **8. Declared Use in Design** Acts as structural bulk fill for the **Sag-Mesh Plane v0.1**. Provides stiffness and flatness; PLA mesh provides geometry and keying. Central compromise: chosen because it’s cheap, plentiful, and globally ubiquitous—at the cost of brittleness and lack of tensile reinforcement.