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mechanical-compiler/docs/FAILURES.md
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2026-08-17 08:25:14 -04:00

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FAILURES.md

Append-only record of every failure encountered building the Mechanical Compiler environment.

Scope All instances. Staging entries are marked srv-b.
Updated 2026-08-17, after work order 002
Rule Append only. Never edit an entry except to add a Resolution line.
Numbering Sequential, never reused. See §0 on the renumbering.

0. Why this file exists separately

This is the primary input to provisioning automation.

Every entry below is something a script written from ENVIRONMENT.md alone would have got wrong. F-003 and F-004 in particular would have produced a container that booted, reported success, and was quietly broken. The specification cannot anticipate them; only contact with a host reveals them.

When the production automation is written, it should be read before ENVIRONMENT.md, not after.

Renumbering note, 2026-08-15

The staging checkpoint and the reconciliation checkpoint were written independently and both allocated F-008 and F-009. The reconciliation entries have been renumbered to F-015 and F-016. Original phase-1 numbering is preserved because it is cited elsewhere.

Entry format

### F-nnn — one-line summary
Host / container. Phase.
**Observed:** what was seen, verbatim where possible.
**Cause:** proven cause, or explicitly "unproven".
**Correction:** the smallest change that fixed it.
**Consequence:** what the specification or automation must do differently.

A failure with no Consequence line is either not yet understood or not worth recording.


Phase 1 — initial container build

F-001 — arping absent on the Proxmox host

srv-b.

Observed: command -v arping → not installed. Cause: Not part of the base PVE install. Correction: apt install iputils-arping. Consequence: Automation must install iputils-arping before duplicate address detection, or the DAD check silently does not happen.


F-002 — invalid Proxmox inspection command

srv-b.

Observed: pvesm config local-lvm returned CLI usage text. Cause: Operator command error. Not a host fault. Correction: Read /etc/pve/storage.cfg directly. Consequence: Read storage configuration from the file, not from a subcommand that does not exist.


F-003 — CT 101 booted with degraded systemd

CT 101.

Observed:

status=226/NAMESPACE
Failed to set up mount namespacing: Permission denied
systemd-logind.service        failed
systemd-networkd.service      failed
systemd-timedated.service     failed
systemd-networkd.socket       failed

Cause: Debian 12 systemd requires mount namespacing that an unprivileged LXC denies without nesting. Correction: features: nesting=1. Deliberately tested alone rather than copying nesting=1,keyctl=1 from CT 100 — keyctl=1 proved unnecessary. Consequence: Every Debian 12 unprivileged container needs nesting=1, including ones running nothing but nginx. keyctl=1 is needed only where Docker runs. Promoted into the specification.

This is the clearest example of why the manual build was correct: the container started, appeared healthy at a glance, and was broken in four services.


F-004 — locale configured but never generated

CT 100, CT 101.

Observed: LANG=en_US.UTF-8 set, but locale -a listed only C, C.utf8, POSIX. locale emitted Cannot set LC_* warnings. Cause: Setting LANG does not generate a locale. The container template ships none. Correction: install locales, enable en_US.UTF-8 UTF-8, locale-gen, update-locale. Consequence: Specification must state the generation step, not just the value. Silent until something depends on collation or encoding.


F-005 — locale repair exposed a pending upgrade backlog

CT 100, CT 101.

Observed: Installing locales pulled glibc-related packages and revealed 52 further pending upgrades. Cause: Template was not current. Correction: Full upgrade of each container, one at a time. Both reached Debian 12.15, zero pending, no reboot required. Consequence: Automation must apt full-upgrade immediately after first boot, before anything else is installed.


F-006 — transient curl / git command-not-found

CT 100.

Observed: An egress test returned curl: command not found and git: command not found. Immediately afterward both packages were installed and current, PATH normal, both executables present and working. Cause: Unproven. Hypothesis only: the test ran during the F-005 upgrade, while dpkg had the binaries briefly unlinked mid-transaction. Adjacent in time, consistent with the symptom, not demonstrated. Correction: None required. Repeat tests with absolute paths passed. Consequence: Do not close. If it recurs, capture dpkg lock state at the moment of failure.


F-007 — recursive chown failed on ext4 lost+found

CT 100.

Observed: chown: cannot read directory '/var/lib/mechcomp/lost+found': Permission denied. That directory is nobody:nogroup, mode 0700. Cause: /var/lib/mechcomp is a real filesystem root, not a directory. lost+found is created by mkfs and is not ours to manage. Correction: Own explicit application paths only. Leave lost+found alone. Consequence: Never chown -R a mount point root. Enumerate the directories the application actually uses. Promoted into the specification.


F-008 — Git "dubious ownership"

CT 100.

Observed: fatal: detected dubious ownership in repository at '/var/www/mechcomp' when verification ran as root. Cause: Repository cloned as mechcomp, inspected as root. Correction: Re-ran verification as the owning user. No root safe.directory exception was added — the correct fix, since the exception would have masked every future instance of the same mistake. Consequence: All repository operations run as the service user.


F-009 — dependency manifests absent from the application repository

CT 100.

Observed: requirements-base.txt and requirements-cad.txt do not exist; the repository is LICENSE and README.md at commit e85c4f4e. Cause: Application implementation has not started. Not a provisioning failure. Correction: None. Do not invent pins. Consequence: Infrastructure and application acceptance are separately gated. Infrastructure may complete without the application existing.


Phase 2 — architect corrections

F-010 — placeholder PID file rewrite failed to substitute

CT 100.

Observed: An automated rewrite left the literal $! in the PID file. Cause: Quoting error in the rewriting command. Correction: Identified the real PID by inspection. Consequence: Superseded by F-019 — the placeholder should be a systemd unit and have no PID file at all.


F-011 — root could not overwrite a mechcomp-owned file in /tmp

CT 100.

Observed: Permission denied writing a file owned by mechcomp:mechcomp in /tmp, as root. Cause: fs.protected_regular = 2 with /tmp mode 1777. Expected kernel behaviour, not a fault. Correction: Rewrote the file as the owning user. Consequence: Do not use /tmp for state shared across users. Moot once services run under systemd with PrivateTmp=true.


F-012 — first request after nginx reload returned the Debian welcome page

CT 101.

Observed: nginx -t passed; the immediately following request returned the 615-byte Debian default page. All subsequent requests proxied correctly. Cause: Unproven. The obvious candidate — Debian's default site still enabled and acting as default_server — was tested and ruled out: sites-enabled contains only the project vhost. Remaining hypothesis is a graceful worker transition. Not demonstrated. Correction: None required. Consequence: Do not close. Independently, declare default_server explicitly on the project vhost so that adding a second server block cannot make catch-all behaviour depend on file ordering.


F-013 — TLS test validated against an IP literal

CT 101.

Observed: SSL: no alternative certificate subject name matches target host name '10.0.0.21'. Cause: Test used an address; the certificate SAN contains a DNS name. Correct behaviour by both curl and OpenSSL. Correction: Test by hostname. Consequence: Acceptance checks must use the service FQDN. An IP-literal TLS test is always wrong unless the certificate carries an IP SAN.


F-014 — CT 101 had no mechcomp group

CT 101.

Observed: Adding sandor to mechcomp failed; the group did not exist. Cause: Specification said the admin joins the mechcomp group in both containers, but the group is created as a side effect of creating the service user, which exists only in CT 100. Correction: Created the system group and added sandor. Consequence: Specification defect. Either create the group explicitly where it is required, or scope the group membership to CT 100. GID 996 now matches across both containers, which is harmless and mildly useful.


F-015 — CT 101 verification lacked curl

CT 101. (Renumbered from a duplicate F-008.)

Observed: curl: command not found. Cause: Not in the base template; CT 101's package list did not include it. Correction: Installed curl and ca-certificates. Consequence: The proxy container needs its own minimal toolset. Do not assume packages installed in CT 100 exist in CT 101.


F-016 — placeholder PID capture stored a literal $!

CT 100. (Renumbered from a duplicate F-009.)

Observed: PID file contained $! rather than a number. The listener itself was healthy. Cause: Quoting error. Correction: Identified PID 12102 by inspection. Consequence: Superseded by F-019.


Phase 3 — network isolation

F-017 — containers were provisioned on the home LAN

srv-b, CT 100, CT 101.

Observed: Both containers had net0 on vmbr0 at 10.0.0.20/24 and 10.0.0.21/24, gateway 10.0.0.1 — the ISP router's network. Anything on the home LAN could reach them. Cause: Specification defect in ENVIRONMENT.md revision 4. The document placed containers on both bridges, giving each a management address on the LAN, on the unstated assumption that a LAN workstation would browse staging. That assumption was never confirmed and was wrong. Correction: Both containers moved to vmbr1 only, gateway 10.20.0.1. net1 deleted. Host NAT extended for 10.20.0.0/24. Consequence: Containers are on the portless service bridge only. srv-b is router and bastion; access arrives via WireGuard. Promoted into the specification.


F-018 — removing the LAN interface did not remove LAN reachability

CT 100, CT 101.

Observed: After F-017, both containers still reached 10.0.0.1 successfully. Cause: Removing an interface removes an address, not a route. ip_forward=1 plus the new MASQUERADE -s 10.20.0.0/24 -o vmbr0 — added to give the containers internet access — also gave them the LAN, translated to the host's address. Correction: A RETURN in nat POSTROUTING ahead of both masquerades, and a DROP in FORWARD, both scoped -s 10.20.0.0/24 -d 10.0.0.0/24, plus an explicit ACCEPT for container-to-container traffic. Consequence: Interface removal is not isolation. Automation must assert the negative — that the LAN is unreachable — not merely that the interface is gone. Note that the containers still reach srv-b itself at 10.0.0.12, because a container addressing its gateway takes the INPUT path and never enters FORWARD. That is required, not a leak.


F-019 — placeholder backend did not survive reboot

CT 100.

Observed: After the F-017 reboot, nothing listened on 10.20.0.10:8770. Cause: The placeholder was a bare foreground process with a PID file. No supervision. Correction: Recreated as mechcomp-placeholder.service. Consequence: Anything a proof depends on must be supervised, or the proof expires silently at the next reboot and the following session diagnoses a proxy fault that does not exist. Applies to temporary scaffolding as much as to real services. Resolution (2026-08-16): Installed /usr/local/libexec/mechcomp-placeholder.py and /etc/systemd/system/mechcomp-placeholder.service, enabled at multi-user.target, running as mechcomp:mechcomp, reading /etc/mechcomp/mechcomp.env, binding 10.20.0.10:8770, with Restart=on-failure and the standard hardening set. CT 100 was rebooted: the unit restarted automatically, the listener returned on the service address only, nginx proxied successfully, X-Forwarded-Proto: https was re-observed at the backend, and the container settled to running with zero failed units.


F-020 — service FQDN mapping changed twice

srv-b, CT 100, CT 101.

Observed: mechanical-compiler.dev.infra was mapped to 10.20.0.10, then corrected to 10.0.0.21, then corrected again to 10.20.0.11. Cause: Three different states, each correct for its moment. 10.20.0.10 was wrong — it pointed at the application rather than the proxy. 10.0.0.21 was right while CT 101 had a LAN address and workstation access was assumed. 10.20.0.11 became right once F-017 removed the LAN interface and access moved to WireGuard through srv-b. Correction: 10.20.0.11 on all three hosts. Consequence: Not an error in either direction — a value that tracked a topology decision. Recorded because the reasoning matters more than the value: the service FQDN names the proxy, and the proxy has exactly one address.


F-021 — deleting the Proxmox interface left a stale guest eth1

CT 100, CT 101. Network isolation.

Observed: After the F-017 topology change and reboot, both containers reported systemctl is-system-running → degraded, with networking.service and ifupdown-wait-online.service failed. Both guests' /etc/network/interfaces still carried an auto eth1 / static iface eth1 stanza although neither had an eth1 link. The boot journal on both:

Cannot find device "eth1"
ifup: failed to bring up eth1

Cause: Proven. pct set --delete net1 removes the LXC interface but does not remove the stanza already written into the guest. ifup -a therefore exited non-zero at boot even though eth0 came up correctly. ifupdown-wait-online failed as a consequence, not independently. systemd-networkd was investigated and explicitly ruled out — its units were disabled on both containers. Correction: Preserved a pre-correction copy, removed only the stale eth1 stanza on each guest, restarted the affected units. Both containers then rebooted: the stanza did not return, both units succeeded, both settled to running with zero failed units. Consequence: Removing a container interface is not proof that the guest converged. After any topology mutation, automation must inspect the guest interface file and assert systemctl is-system-running = running with zero failed units after a reboot. Connectivity alone is insufficient — the surviving interface works fine while boot remains degraded, which is precisely how this went unnoticed through an entire verification pass.


F-022 — transient DNS resolution timeout in CT 101

CT 101. Formal acceptance.

Observed: During the first acceptance pass, two unrelated public HTTPS tests both failed at name resolution:

deb.debian.org:          curl: (28) Resolving timed out after 5000 ms
gitea.barternetwork.us:  curl: (28) Resolving timed out after 5000 ms

IP routing to 10.110.0.1, 10.0.0.12 and CT 100 remained working throughout. Cause: Unproven. Diagnostics showed resolver configuration identical to CT 100 and the host (nameserver 75.75.75.75, hosts: files dns), systemd-resolved absent, 75.75.75.75 reachable, and getent ahostsv4 resolving both names immediately afterward. Repeat HTTPS tests returned 200.

Worth noting as context, not as cause: since F-017, container DNS traverses the host's masquerade to an external resolver. That dependency is new. Correction: None. No configuration was changed. Consequence: Do not convert a one-shot resolver timeout into a configuration change without evidence. On recurrence, capture resolver state and DNS traffic at the moment of failure before touching anything. A candidate mitigation — a second nameserver line, so a single hiccup retries rather than fails — is recorded but deliberately not applied on one unexplained event.


F-023 — relay accepted the mail; final delivery failed

srv-b. Alerting.

Observed: The relay was discovered at 10.110.0.1:25 over wg0, banner wg-pk.diagnostics.kane-il.us, offering STARTTLS with a self-signed CN = wg-pk. It accepted unauthenticated SMTP from 10.110.0.12 through RCPT TO, before and after STARTTLS. Ports 465 and 587 were unavailable, and the public address 198.58.111.109 did not expose SMTP on this path.

With relayhost = [10.110.0.1]:25 and root: sandor@kane-il.us, srv-b recorded successful handoff:

relay=10.110.0.1[10.110.0.1]:25 dsn=2.0.0
status=sent (250 2.0.0 Ok: queued as 87E446243A)

The local queue emptied. The operator then received a delivery-failure message at sandor@kane-il.us. Cause: Unproven, downstream of the demonstrated handoff. The bounce notice itself arriving at sandor@kane-il.us establishes that the relay can deliver to that address, which narrows the problem to the failing message rather than the destination. Leading hypothesis, untested: the envelope sender is root@srv-b.dev.infra, and dev.infra does not resolve publicly, so a downstream MTA rejects on sender-domain verification. Candidate remedies are myorigin or smtp_generic_maps. Correction: None. Mail alerting was deferred by operator decision. Consequence: SMTP 250 from the relay and an empty local queue prove handoff, not delivery. Alerting acceptance requires demonstrated end-to-end receipt. Until then mail, smartd alerting, and any mail-dependent backup alerting are unaccepted. Note separately that postfix check reports divergence between /var/spool/postfix copies and their host originals, including /etc/hosts and NSS libraries — a known cause of resolution failure inside the chroot, and adjacent enough to this failure to be checked first.

Resolution (2026-08-17): Cause proven, three hops downstream of the origin. mx1 runs permit_mynetworks, permit_auth_destination, reject on both relay and recipient restrictions. wg-pk connected from public addresses absent from mx1's mynetworks, and kane-il.us is not an authorised destination there, so RCPT TO <sandor@kane-il.us> was rejected 554 5.7.1 Access denied over both IPv4 and IPv6. Added only 198.58.111.109/32 and [2600:3c00::f03c:92ff:fe42:43d7]/128 to mx1's mynetworks and reloaded.

Four hypotheses were tested and ruled out with evidence before any change: the srv-b alias (postalias -q root resolved correctly and the journal showed orig_to=<root> forwarded), sender-domain rejection (wg-pk rewrites the sender to postmaster@diagnostics.kane-il.us and MAIL FROM was accepted), address-family asymmetry (both families failed identically), and routing on wg-pk (it connected and received the rejection).

Method worth reusing: RCPT-only probes before and after the change, over both address families, with no message body. 554 before, 250 after. That proves the change caused the fix rather than coinciding with it — the standard F-012 was written to enforce. Two messages then delivered end to end with full headers captured, empty queue, no deferred entries. Closed.


F-024 — work order specified a log file that does not exist

srv-b. Work order 002.

Observed: WORK ORDER 002 instructed grep /var/log/mail.log. The file does not exist on srv-b. Cause: Proven. Proxmox VE ships without rsyslog. Postfix logs to journald only. Correction: The operator used journalctl -u postfix@- and completed the diagnosis. No configuration was changed; installing rsyslog to satisfy a document would have been the wrong direction. Consequence: Specification defect. All log inspection on a Proxmox host uses journalctl, not files under /var/log. Corrected in ENVIRONMENT.md revision 5. Automation that greps a logfile path will silently find nothing, which is worse than failing.


F-025 — the F-023 correction granted wider relay than required

mx1, wg-pk. Estate scope.

Observed: Adding wg-pk's two public addresses to mx1's mynetworks authorises them under permit_mynetworks, which appears in both smtpd_relay_restrictions and smtpd_recipient_restrictions. That grants relay to any destination, not only to kane-il.us.

wg-pk in turn carries mynetworks = 10.110.0.0/22 with permit_mynetworks permit_sasl_authenticated defer_unauth_destination. The resulting chain:

any peer on 10.110.0.0/22   (including CT 100 and CT 101, which arrive
                             as 10.110.0.12 through the srv-b masquerade)
  -> wg-pk    permit_mynetworks
  -> mx1      permit_mynetworks
  -> any destination on the internet, as kane-il.us infrastructure

Before the correction mx1 rejected at the final hop, so the path was closed by accident rather than by policy.

Cause: Proven. permit_mynetworks is destination-agnostic by design. Correction: Pending — operator decision. Two independent parts:

  • Ours: block SMTP egress from the container network at srv-b. The containers have no reason to originate mail; if they ever should, that is a deliberate decision rather than something inherited from a masquerade. Local, precise, touches no estate policy.
  • Estate: whether wg-pk's mynetworks should be explicit /32 entries for the hosts that legitimately originate mail rather than the whole tunnel range.

Constraint: wg-pk must continue to relay to arbitrary external destinations — that is its purpose, since Hubzilla registration and notification mail depends on it and the ISP blocks port 25. Restricting it by recipient would break that. The question is which clients may ask, not where it may send.

Consequence: A correction that fixes the observed failure may widen an adjacent boundary. Record what a trust change grants, not only what it repairs.


Open, not closed

# Status
F-006 Open — cause unproven. Recurrence should capture dpkg lock state.
F-012 Open — cause unproven. Leading candidate ruled out by inspection. default_server was added as independent hardening and does not close this.
F-019 Corrected 2026-08-16. Reboot persistence proven.
F-021 Corrected 2026-08-16. Reboot persistence proven.
F-022 Open — cause unproven, no correction applied.
F-023 Closed 2026-08-17. Cause proven at mx1; delivery proven twice.
F-024 Closed 2026-08-17. Specification corrected.
F-025 Open — correction pending operator decision.

Everything else is closed with a proven cause and a proven correction.